
I decided to post the latest incarnation here. It started as an experiment to see how far I could go with total bone controls for mouth, face, head turn... everything.
http://www.lostmarble.com/forum/viewtopic.php?t=7643
It took a ton of bones and a lot of experimenting but he is turning out great and is so much fun to pose.
Everything you see is controlled entirely with bones including the head turn. There is one main bone that can turn the head in any direction. Separate controls for the mouth to create an almost infinite variety of expressions. And another set for the eyebrows. Still a few more things to do (No bones on the eyes yet so they look a bit "stretched" and he can't blink yet.

The cool thing is, I never drew any of these "poses". They happen naturally while dragging the bones around. Just goofing. It would have taken hours to draw all the possible expressions I can get from this rig. And I probably can use this rig for other faces as well. Some tweaking will be required but I won't have to start from scratch.
movie:
http://www.lowrestv.com/moho_stuff/ISA_ ... tions4.mov

-vern